project mixer motor rewinding

Vigyan Ashram Pabal 2018-19Information of my project

Section Name: Energy and Environment

Project Name: Mixer Motor Rewinding

Student Name: Ganesh Vyas

Guidance Name: Suyog Warghade

Date of start: 1 Dec 2017

Date of end: 4 Jan 2018


Index

1. Introduction

2. Aim

3. Instruments

4. Requirements

5. Data

6. Procedure

7. Observation

8. Daily Week

9. Costing




1. Introduction

 

2. Aim - Rewinding of mixer motor.

3. Instruments - Wire Strippers, Spanner, Screwdriver, Mallet.

4. Materials - Copper Wire, Cotton Thread, Varnish, PVL paper, Capacitor, Screw Connectors.

5. Requirements - Wire Gauge, Coil Turns.

6. Data - Weight 100gm, gauge 23, total coil turns 250, 83 turns in one round.

7. Procedure - Firstly I checked coil is damaged or not then I removed the damaged coil , counted the turns there were 250, I bought the motor coil from the shop, then I took a plywood board then I hammered some nails according to the coil length, then I started to make the coil after every 83rd turn I removed 1 wire end I did this 2 times then I removed the coils from the plywood nail, then I filled it in the stator with PVL paper then I put some varnish in it for the coils to harden then I connected all the connections and assembled the mixer.


8. Daily Work -

1/12/17 - Sir taught me to fill a motor.

10/12/17 - I filled the motor but it spinned too fast so sir told me to fill it again.

22/12/17 - I was winding the motor but then i realised that i did not have enough coil.

31/12/17 - I winded the motor again but there were some flaws there so sir told me to wind it again.

1/01/08 - Sir showed me again how to wind a motor but the turn sizes was so small that the coil would not fit in perfectly.

4/01/18 - I again did the winding and it worked perfectly so I assemble dthe motor.

9. Costing -


Sr.
No.
Material
Quantity
Rate/gm
Total
1
Coil
100gm
50/100
50
2
PVL Paper
10gm
3/10
3

Material Total
-
-
53

Labour Charge
-
-
16

Grand Total
-
-
69

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